Question 1

What file format should I use for print-on-demand?

Accepted Answer

For DTG and DTF printing, use PNG files with transparent backgrounds at 300 DPI minimum. For embroidery, provide vector files (AI, EPS, SVG) or DST stitch files. For sublimation and AOP, use PNG or TIFF at 300 DPI with proper bleed areas. RGB color mode is recommended — we auto-convert to the appropriate print color space.

Question 2

What is the minimum resolution for printing?

Accepted Answer

300 DPI (dots per inch) is the standard minimum for garment printing. For AOP (all-over print) templates, 150 DPI is acceptable due to the large physical size. For fine detail work (small text, intricate patterns), 600 DPI is recommended. Lower resolution files will appear pixelated or blurry when printed.

Question 3

Which print method is best for my project?

Accepted Answer

DTG: best for small batches of multicolor designs on cotton. DTF: most versatile — works on all fabrics. Embroidery: premium finish for logos and corporate branding. Sublimation: permanent prints on polyester and hard goods. AOP: full-coverage designs on polyester garments. Screen Print: most cost-effective for 100+ units with limited colors.

Question 4

What is bleed area and why does it matter?

Accepted Answer

Bleed is extra design area beyond the trim/fold line (typically 0.125-0.25 inches). It ensures no white edges appear after cutting. Bleed is critical for: sublimation products, AOP garments, all hard-surface products, and any design that extends to the edge of the printable area.

Question 5

How do I prepare files for embroidery?

Accepted Answer

Embroidery requires a digitized stitch file (DST format). If you have a vector file (AI, EPS, SVG), we digitize it for free within 12-24 hours. Key requirements: minimum 3mm letter height, maximum 12 colors, clean vector outlines. Photographic images cannot be embroidered — simplify to shapes and solid areas.

Question 6

Can I use the same file for different print methods?

Accepted Answer

Mostly yes for digital methods (DTG, DTF, sublimation). A 300 DPI PNG works for all three. However, screen printing requires color-separated vector files, and embroidery requires digitized DST files. AOP requires garment-specific templates. Always check the specific requirements for each technique.

Question 7

What is the difference between DTG and DTF?

Accepted Answer

DTG prints directly onto fabric using water-based inks — best for cotton, soft hand feel. DTF prints onto a film that is heat-transferred — works on any fabric type, slightly raised texture. DTF is more versatile (all fabrics) while DTG has a softer finish on cotton.

Question 8

How accurate are the printed colors vs my screen?

Accepted Answer

We maintain 95%+ color accuracy using ICC color profiling and calibrated equipment. However, some vivid RGB screen colors cannot be reproduced in print (gamut limitation). For brand-critical colors, specify Pantone (PMS) codes. We recommend ordering a sample to verify colors before large production runs.

Spec	DTG	DTF	Embroidery	Sublimation	AOP	Screen Print
File Format	PNG	PNG	DST/Vector	PNG/TIFF	PNG/TIFF	Vector (AI)
Resolution	300 DPI	300 DPI	N/A (vector)	300 DPI	150-300 DPI	300 DPI
Color Mode	RGB	RGB	Pantone	RGB	RGB	Pantone
Background	Transparent	Transparent	N/A	Full coverage	Full template	Separated
Max Colors	Unlimited	Unlimited	12	Unlimited	Unlimited	8
Bleed Required	0.25"	No	No	0.125"	1"	No
Lead Time	2-5 days	2-4 days	3-7 days	2-5 days	5-8 days	5-10 days
MOQ	1 unit	1 unit	1 unit	1 unit	1 unit	25+ rec.

Print Specs & File Requirements

Print Technique Specifications

Direct-to-Garment Printing

Direct-to-Film Transfer Printing

Machine Embroidery

All-Over Print (Sublimation)

Dye Sublimation Printing

Screen Printing (Silk Screen)

Quick Reference — File Requirements Comparison

Frequently Asked Questions

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