Will the seams match perfectly?

AOP uses cut-and-sew construction for the best possible seam alignment, but slight misalignment at seams is inherent to the process. We recommend using patterns that minimize the visibility of seam transitions.

What is the minimum resolution for AOP?

150 DPI on the full garment template is the minimum. We recommend 300 DPI for photographic designs. Since AOP templates are large (covering the entire garment), file sizes can be 50-200 MB.

How does AOP pricing compare to DTG?

AOP is typically 2-3x more expensive per unit than standard DTG placement printing because it involves: full-coverage printing, cut-and-sew construction, and more material. However, the visual impact is dramatically different.

Do I need to use a template?

Yes. AOP requires a garment-specific template that maps the design to the flat fabric panels before cutting and sewing. Yoycol provides free templates for all AOP products in our AOP Template Builder.

Can I create repeating patterns?

Yes. Repeating/tiling patterns are one of the most popular AOP design approaches. Your pattern must tile seamlessly. Our AOP Template Builder has a built-in pattern repeat and seam-check tool.

AOP SPECIFICATION

All-Over Print (Sublimation)

Edge-to-edge designs covering the entire garment

Updated February 2026

AOP (All-Over Print) is the only method that prints edge-to-edge on the entire garment surface. It uses sublimation on polyester fabrics to create vibrant, permanent, full-coverage designs that will never crack, peel, or fade.

Full coverage: prints from seam to seam on the entire garment
Fabric: requires 100% polyester or 65%+ poly blends
The dye becomes part of the fabric — zero hand feel
File requirement: full garment template at 150 DPI minimum
Ideal for: fashion apparel, leggings, swimwear, activewear

What is All-Over Print (Sublimation)?

All-Over Print (AOP) uses dye-sublimation technology to print designs that cover the entire surface of a garment — from seam to seam. The design is printed on transfer paper and heat-pressed at high temperature, causing the dye to sublimate (turn to gas) and permanently bond with the polyester fibers.

Technical Specifications

Coverage

Full garment — seam to seam

Print Resolution

150-300 DPI (on full template)

Color System

CMYK sublimation dyes

Fabric Requirement

100% polyester or 65%+ poly blend

Sublimation Temperature

380-400°F (193-204°C)

Sublimation Time

45-60 seconds

Durability

Permanent — dye is part of the fabric

Hand Feel

Zero — the print IS the fabric

Color Fastness

Will not crack, peel, or fade

Seam Alignment

Cut-and-sew for perfect alignment

File Requirements

File Format

PNG, TIFF, PSD (with template)

Resolution

150 DPI minimum, 300 DPI recommended

Template

Use Yoycol AOP garment template

Color Mode

RGB (auto-converted to CMYK)

Bleed Area

1" bleed beyond seam lines

Safe Zone

0.75" from seam lines for critical elements

Pattern Repeat

Must tile seamlessly if pattern-based

Note

Slight distortion at seams is normal for AOP

Download Template

Best For

Fashion apparel and streetwear
Leggings, yoga pants, and activewear
Swimwear and rash guards
Hawaiian shirts and camp shirts
Skateboard culture and artist collaborations
Brand collections with bold, full-coverage aesthetics

Not Ideal For

Cotton fabrics (sublimation requires polyester)
Simple logo placements (DTG or DTF is more practical)
Budget-conscious projects (AOP has higher per-unit cost)
Garments requiring exact seam-matching (some distortion is inherent)

Pros & Cons

Advantages

Full edge-to-edge coverage — no blank areas
Zero hand feel — the print IS the fabric
Permanent — will never crack, peel, or fade
Vibrant colors with smooth gradients
Excellent for fashion-forward designs
Cut-and-sew construction for quality fit

Limitations

Requires polyester or high-poly-blend fabric
Higher per-unit cost than placement printing
Slight misalignment at seams is inherent
White/light areas may show slight base fabric texture
Cannot reproduce on 100% cotton

Compatible Products

T-Shirts (Poly)LeggingsHoodies (Poly)Tank TopsSwimwearRash GuardsHawaiian ShirtsJoggersDressesSkirts

Production Details

5-8 business days (cut-and-sew)

Lead Time

1 unit

Min Order

Full garment surface

Max Print Area

$15-35 per unit (varies by garment)

Cost Range

Care Instructions

Machine wash in cold water
Hang dry recommended (tumble dry on low)
Do not bleach
Iron on low heat if needed (print is permanent)
Will not fade or deteriorate with washing

99.2% Quality Pass Rate

2-5 days Production Time

200+ Countries Shipped

5M+ Items Fulfilled

AOP FAQ

Common questions about All-Over Print (Sublimation)

No. Sublimation dye requires polyester fibers to bond permanently. AOP uses 100% polyester or high-poly-blend fabrics (65%+ polyester). For cotton all-over prints, consider DTF with full-coverage placement.